Optimize Your Mineral Recovery with Advanced Flotation Management
Flotation is a critical process in mining operations, especially for extracting valuable minerals like gold and copper. Effective management of flotation cells is key to enhancing the separation process and ensuring high recovery rates. Our comprehensive solutions offer precise monitoring, metering, and measurement to maintain efficiency and control in your flotation operations.
Froth Level Measurement
- Achieving precise froth level detection is crucial for maintaining optimal flotation performance. Advanced sensors provide real-time monitoring of froth height, ensuring that the froth remains within the ideal range. This not only maximizes mineral recovery but also helps in maintaining the stability of the flotation process. By accurately assessing the froth level, you can avoid overflows or froth collapse, leading to improved overall efficiency and consistent results in mineral separation.
Air Flow Control
- Effective air flow management is essential for proper agitation within the flotation cell. Using the Prowirl 200, precise control of air flow is achieved, ensuring the correct amount of air is introduced to the flotation cell. This optimizes the agitation process, which is vital for the creation of fine bubbles and proper mixing of reagents with the slurry. By maintaining the ideal air flow, the flotation process is enhanced, leading to better mineral recovery and improved separation efficiency.
pH and Redox Measurement
- The Orbipac CP81D/CPF82D sensors are employed to monitor pH and Redox (ORP) levels within the flotation system. These sensors are critical for controlling chemical reactions and maintaining the proper chemical environment within the flotation cell. By providing accurate and real-time measurements, these sensors help in adjusting reagent dosing and optimizing the chemical balance, which enhances the separation efficiency and overall performance of the flotation process.
Chemical Reagent Dosing
- Accurate dosing of flotation chemicals is pivotal for optimizing recovery rates. The use of straight tube Promass meters ensures precise measurement and dosing of these chemicals. By delivering the right amount of reagents, these meters help in achieving the desired flotation performance and improving mineral recovery. Consistent and accurate dosing also reduces reagent waste and minimizes operational costs, contributing to a more efficient and cost-effective flotation process.
Interface Level Measurement
- Ultrasonic instruments are utilized for measuring the slurry-to-bubble interface within the flotation cell. This measurement is essential for ensuring effective separation of minerals, as it provides information on the interface level where the slurry and bubbles meet. By accurately monitoring this interface, you can optimize the separation process, enhance mineral recovery, and prevent issues such as slurry carryover or froth overflow. The result is a more controlled and efficient flotation operation.
Benefits
Optimized Mineral Recovery
Improved control over froth levels, air flow, and chemical dosing enhances the efficiency of mineral recovery.
Increased Process Efficiency
Accurate measurements and controls reduce reagent waste and energy consumption.
Enhanced Safety and Reliability
Real-time monitoring and control minimize the risk of process disruptions and ensure stable operations.
- With over 20 years of experience in electrical engineering and automation, we optimize your flotation management by providing comprehensive solutions for monitoring and controlling flotation cells. Our advanced instrumentation ensures precise measurements and control parameters, leading to improved mineral recovery and efficient operations in your mining processes.
- We deploy our solution in conformance to international standards and protocols ensuring interoperability with systems and solutions from the world’s best brands in automation and integrated systems
- We offer upgrades for obsolete systems and collaborate with you to scale up existing systems to save cost and meet your business objectives.
- Leverage on our experience and access to Original Equipment Manufacturers to implement the latest technologies in electrical, instrumentation and controls engineering.
TAGG is your number one partner for smart solutions. We deploy custom packages based on your immediate requirements.
Our deployments are designed with future expansion in mind and can be scaled up as your needs expand.
We offer after sales support services including:
- warranty,
- maintenance,
- troubleshooting and
supply of spares.
- General Electrical Installation Services
- Upgrade of obsolete systems to modern solutions
- Systems Audit (Energy, Power Quality)
- Maintenance services
- Troubleshooting Services
- Training
- Spares
Key Components & Spares
Micropilot M FMR245
Orbipac CP81D/CPF82D sensors
Chemical Dosing Unit
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